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Sunday, July 27, 2014

38---------------------MELANGE FABRIC



Mélange yarn is  actually made by combined with various  colored fibers as well as several types of fibers like wool, polyester, cotton, acrylic, viscose etc. 
Mostly  three types of blended yarn are widely used .
1)Cotton and polyester mixed mélange yarn
2)Cotton and Acrylic mixed mélange yarn
3)Polyester and viscose mixed mélange yarn

 
textile blog(light grey melange fabric )

textile blog(colored melange fabric)

textile blog(dark grey melange fabric)


The main problem for mélange fabric are

1)Yarn lot to yarn lot shade variation
2)Mélange percentage variation

Be careful

 1)If viscose content percentage increase is melange yarn,shade will be more darker.
2)Mélange fabric is very sensitive because it is blended  dyeing fiber not directly fabric dyeing. Wrong wash of mélange fabric  can completely change it’s shade from standard   and fabric will be rejected.

Friday, July 18, 2014

37----------------------------PRODUCTION SEQUENCE OF THE GARMENTS


WORKING SEQUENCE OF CUTTING SECTION:


textile blog(cutting section)



WORKING SEQUENCE OF SEWING SECTION

textile blog(sewing section)  


 WORKING SEQUENCE OF FINISHING SECTION

textile blog(finishing section procedure)

 

Wednesday, July 16, 2014

36--------GARMENT PRINTING UNIT LAYOUT (SAMPLE)

GARMENT PRINTING SECTION(SAMPLE)


HERE,1-10------------------------------PRINTING TABLE
P1-P7------------------------------------LEVEL PRESSING MACHINE 

35------------STANDARD MINUTES VALUE (SMV) CALCULATION

STANDARD MINUTES VALUE (SM V) IS TOTAL MINUTES TO SEWING A GARMENT.


IF SM V IS LESS, THEN SEWING SECTION PRODUCTION MORE.

IF SM V IS MORE,THEN SEWING SECTION PRODUCTION IS LESS.

SMV EFFICIENCY IN % =(ACTUAL OUTPUT/TARGET OUTPUT)* 100

THE MAIN REASON OF MORE SM V ARE

1.INPUT PROBLEM /INPUT NIL

2.MACHINE BREAK DOWN

3.OPERATOR AND HELPER SELF EFFICIENCY PROBLEM ( NEW OPERATOR OR HELPER, OPERATOR ILLNESS,ETC .)


FOR INCREASING SEWING SECTION NEED
1.CAPACITY STUDY
2.TIME AND MOTION STUDY
3.PROPER LAYOUT PLAN
4.OPERATION BULLETIN






Tuesday, July 8, 2014

33----GARMENT PRINT SAMPLE DEVELOPMENT PROCESS

GARMENT PRINT SAMPLE DEVELOPMENT PROCESS

Sample development is very important before production.

sample development

Monday, July 7, 2014

Saturday, July 5, 2014

30-----SPANDER ROLLER



Spander roller




FIGURE----SPANDER ROLLER



 Spander roller is mainly a part of Back sewing machine,slitting machine , stenter machine , compacting machine.

The main function of spander roller is to open the fabric properly according to width wise.  Spandex fabric has a curling tendency. So due to heatset , spander roller opens the fabric (width wise) properly.

Moreover, Wet fabric also needs to open their edges. So Spander roller opens the fabric (width wise) and fabric runs into the machine (length wise)  .

Friday, July 4, 2014

29------- MACHINE WASH(KNIT DYEING)

 MACHINE WASH(KNIT DYEING)

 

 TEXTILE EDUCATION MASTER 29------- MACHINE WASH(KNIT DYEING)

 

28------- MELANGE FABRIC WASH

MELANGE FABRIC WASH

MELANGE FABRIC WASH DEPENDS ON BROSE SHADE NUMBER.SOMETIMES MELANGE FABRIC JUST NORMAL DETERGENT WASH, SOMETIMES SODA ASH WASH AND SOMETIMES SCOURING ALSO.HERE I WRITE ONE PROCESS.

TEXTILE EDUCATION MASTER 28------- MELANGE FABRIC WASH

   

27------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 9

 AFTER TREATMENT ( FOR KNIT DYEING PROCESS-1-7)

TEXTILE EDUCATION MASTER(AFTER TREATMENT  )

PIGMENT DYEING   

TEXTILE EDUCATION MASTER(PIGMENT DYEING)

Thursday, July 3, 2014

26---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 8

  TEXTILE EDUCATION MASTER 26---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 8


7)P/C OR CVC FABRIC DYEING   

    
FIRST, POLYESTER PART DYEING 

 
TEXTILE EDUCATION MASTER 26---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 8

SOCEND,COTTON PART DYEING

PRETREATMENT PROCESS-1 +DYEING PROCESS-1
 

25---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 7

 TEXTILE EDUCATION MASTER 25---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 7

5)DYEING PROCESS FOR REMAZOL RR SERIES DYESTUFF(NORMAL SHADE)

     TEXTILE EDUCATION MASTER 25---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 7


6)DYEING PROCESS FOR VISCOSE/VISCOSE EILASTANE FABRICS
PRETREATMENT

  TEXTILE EDUCATION MASTER 25---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 7

24---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 6

 TEXTILE EDUCATION MASTER 24---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 6


3)DYEING PROCESS FOR BLUE R-SPL. DYESTUFF 

  TEXTILE EDUCATION MASTER 24---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 6

 

4)DYEING PROCESS FOR TURQUOISE DYESTUFF 

  TEXTILE EDUCATION MASTER 24---------- DESCRIPTION OF THE KNIT DYEING FLOOR PRODUCTION PROCESS 6